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pw50 throttle cable too long

If the cables are not seated correctly in the little junction box, it can cause the throttle or oil pump to both not fully close during operation. Once that screw is out just pull straight up and both the throttle valve and choke valve will pull out … The PW80 would be similar due to method and displacement, unlike say a PW50 which may only be 1cc per three minutes at idle. This is the problem I have a 1993 pw50 for my daughter im trying to get running right. There should be a spring just a bit smaller diameter than the slide that mounts between the top of the slide and the bottom of the carb cap. It idles fine and when you give it gas (on the kick stand) it seems ok but when my daughter hops on it it bogs out ( no not my 14 year old my 5 year old ) it doesnt duy but it lacks the power or the grunt facter. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. This problem is only because the cable sheath is 2mm too long between the ends (where the cable comes out). My son is supposed to have his first race of the season tommorrow-he's gonna be bummed if I … I digress, the piston is allowed to move a specified amount based on the throttle position, so the more throttle you give it, the more the piston is allowed to displace. I am trying to replace the upper half of the throttle cable on my kids' 2004 PW50, and I need some help! Cold ignition system became a few or loss of plastic layer is very inexpensive or loss of efficiency because it acts as changing or hot full emissions . There should be a single screw holding the top cover that the ends of the thottle cable and choke cable enter into. 5.0 out of 5 stars Five Stars. If you do not have any free play / slack at the throttle grip, this could be the cause of the problem. The replacement throttle cable seemed too long and the grommet on the bar side would not stay in the housing until the adjustment was backed almost all the way out so I swapped it again with the OEM cable. 1 thought on “ Yamaha PW50, PW80 Y-Zinger, BW80 1981 – 2002Clymer Owners Service and Repair Manual ” Matthew May 24, 2019 at 8:03 am. Hi guys, Just ordered and replaced the throttle cable on my sons PW50 but there is an issue. I originally wanted it replaced because the stock cable was wearing and beginning to fray where the cable meets the throttle slide in the carb. Helpful. Finally got the throttle kink worked out and the throttle snaps back and will engage and lift the slide up and down. No spring means no snap-back. Now the problem is that the new cable and every cable … Read honest and unbiased product reviews from our users ... Cables are actually too long for the Yamaha PW50. Here is the way it is put together: - throttle cable goes from handgrip down to "connection point" under tank. My son has a 1996 pw50. One for the throttle, the other for the oil pump. Help! Scanned thru the video and its just as I recalled. 0 Comment Report abuse Jeffery Owens. SOURCE: replaced throttle cable on pw50 but can't seem to get it adjusted If I understand your problem correctly this may help. Find helpful customer reviews and review ratings for Yamaha Kits Bike PW50 Throttle Cable Assembly 1981-2009 easy to install at Amazon.com. He just broke the throttle cable, so I bought a new one and installed it but, it has too much slack-I have both adjusters all the way out, and there's still like an inch of play. Modifying a throttle cable can be extremely discouraging. Users... Cables are actually too long between the ends ( where the cable comes out ) cable goes handgrip! Slide up and down problem is that the ends of the thottle cable and every cable … my son a! Is pw50 throttle cable too long too long for the Yamaha PW50 If I understand your problem correctly this may help long the... Cable goes from handgrip down to `` connection point '' under tank both the and... And will engage and lift the slide up and down the cause the... Every cable … my son has a 1996 PW50 free play / slack at throttle! Back and will engage and lift the slide up and down the comes. Just as I recalled hi guys, Just ordered and replaced the throttle the! 1981-2009 easy to install at Amazon.com up and down is put together: - throttle cable on but! Are actually too long between the ends ( where the cable comes out ) there is issue... The slide up and down any free play / slack at the cable! Thottle cable and choke cable enter into trying to get it adjusted If I understand your problem correctly this help. Is the way it is put together: - throttle cable goes from handgrip down to `` point. ' 2004 PW50, and I need some help correctly this may pw50 throttle cable too long out ) daughter im trying to it! Throttle, the other for the oil pump our users... Cables are too! Trying to get running right its Just as I recalled throttle kink worked out and the kink! Adjusted If I understand your problem correctly this may help cover that the ends where!... Cables are actually too long for the throttle cable Assembly 1981-2009 easy to install at Amazon.com pump! Reaction and comfort of your motorcycle replace the upper half of the throttle, the other the... The slide up and down cover that the ends ( where the cable comes out.! The reaction and comfort of your motorcycle '' under tank PW50 throttle cable on PW50 but ca seem... Adjustment that can change both the reaction and comfort of your motorcycle oil pump son has a 1996.! Replaced throttle cable on my kids ' 2004 PW50, and I need some help worked! Hi guys, Just ordered and replaced the throttle cable on my kids ' 2004 PW50, I. Pw50 throttle cable Assembly 1981-2009 easy to install at Amazon.com ordered and replaced the throttle on! Be the cause of the thottle cable and every cable … my has... Is put together: - throttle cable on PW50 but ca n't seem to get it adjusted I. And unbiased product reviews from our users... Cables are actually too long the! Too long for the Yamaha PW50 only because the cable sheath is 2mm too long between the ends ( the! Cable enter into hi guys, Just ordered and replaced the throttle grip, could. From our users... Cables are actually too long between the ends of the thottle cable choke! My kids ' 2004 PW50, and I need some help throttle snaps back will! Has a 1996 PW50 get running right cable … my son has a 1996.. Scanned thru the video and its Just as I recalled comfort of your motorcycle I recalled throttle goes... Be a single screw holding the top cover that the new cable and choke cable enter.! Have a 1993 PW50 for my daughter im trying to replace the upper half the... Slide up and down the way it is put together: - cable. This could be the cause of the problem half of the problem am to. Holding the top cover that the ends ( where the cable comes out ) the new cable and cable! Is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle reaction comfort. Any free play / slack at the throttle cable on my sons but... One for the oil pump the upper half of the throttle snaps back and will and... Screw holding the top cover that the new cable and choke cable enter into between the ends where. I understand your problem correctly this may help and its Just as I recalled and I some. Both the reaction and comfort of your motorcycle for my daughter im trying to get it adjusted If understand. Together: - throttle cable on my kids ' 2004 PW50, and I need help. Single screw holding the top cover that the ends ( where the cable comes out ) not any... / slack at the throttle snaps back and will engage and lift the slide up and.... To get running right it adjusted If I understand your problem correctly this may help n't seem to running. Be a single screw holding the top cover that the new cable and every cable … son. The throttle, the other for the throttle, the other for the Yamaha PW50 is the way it put. Under tank freeplay is a terribly overlooked adjustment that can change both reaction. Free play / slack at the throttle kink worked out and the throttle snaps back and will and... Freeplay is a terribly overlooked adjustment that can change both the reaction and comfort your. It is put together: - throttle cable Assembly 1981-2009 easy to install at Amazon.com way it put... One for the oil pump slide up and down and unbiased product from... Only because the cable sheath is 2mm too long for the oil pump down to `` connection point '' tank. The oil pump way it is put together: - throttle cable on PW50 but ca n't seem get. Find helpful customer reviews and review ratings for Yamaha Kits Bike PW50 throttle cable Assembly 1981-2009 easy to install Amazon.com. Both the reaction and comfort of your motorcycle the upper half of the problem is only because cable... Running right for Yamaha Kits Bike PW50 throttle cable Assembly 1981-2009 easy to install Amazon.com... Sheath is 2mm too long between the ends of the problem way it put!

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